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Cel codes after some gasket replacement and bolt tightening
Posted: Sat Nov 17, 2007 12:59 am
by Phibs
Replaced DP gasket with remflex.
Tightened Up-pipe bolts
Tightened bolt holding two halves of turbo together ( wasn't moving but hey )
After first Cel (P0244) I turned down the manual boost controller and reset ECU, same problem. Turned down again, same problem.
The error code was something about wastegate A, high input... any ideas?
Happens @ high RPMS and >= 22 PSI of boost.
http://bsd-unix.net/seitz/enginuity/cel/
Note1: Car actually felt like it had a bigger turbo in it, but something is up obviously.
Note2: This turbo has the WGA from an FP Green, it is a TD06-20G, should it matter?
Is there any way to go EWG that will be cost effective?
Is it safe to drive if I keep off high boost?
Posted: Sat Nov 17, 2007 12:18 pm
by midnit
Zaxrex, were you drunk when you posted that reply last night?
Posted: Sat Nov 17, 2007 11:39 pm
by Phibs
So talked to Darrin about this and he said that I should set the fuel cut at something more like 25 PSI since 22 is a bit low. That being said, would keeping the MBC or going with the prodrive electric boost solenoid be a better option for controlling boost?
Posted: Sun Nov 18, 2007 8:10 am
by complacent
An electronic boost controller is worth its weight in gold. Your options for tuning increase dramatically with one, as does your reliability.
Posted: Sun Nov 18, 2007 12:54 pm
by Phibs
Well it's an electronic boost solenoid that replaces teh stock one, not a controller afaik...
Posted: Sun Nov 18, 2007 4:03 pm
by zaxrex
midnit wrote:Zaxrex, were you drunk when you posted that reply last night?
Yes, yes I was. I blame it on
this. Those preview and submit buttons are too close together that early in the morning.
Posted: Sun Nov 18, 2007 6:02 pm
by Phibs
lol I'm an idiot I know but I value ANY advice you guys have, so lemme have it
So I currently have a hallman MBC, would this:
http://www.oakos.com/Merchant2/merchant ... PRDBOOSSOL
Offer better boost control or should I invest in a smarter electronic one and if so which?
Posted: Sun Nov 18, 2007 9:27 pm
by zaxrex
Your solenoid is controlled by something. It is just an on/off valve that helps regulate the wastegate cycle.
The factory ECU can control the solenoid, so can a replacement EBC.
If you are having trouble holding boost pressure, it could be the controller, solenoid, wastegate, or pressure relief valve (BOV).
Replace the solenoid and adjust your tune. If that makes the difference, then you are done. The next least expensive thing would be to swap BOVs with someone. If that helps, then you may need to crush the diaphram a bit on yours, or replace it.
Find the problem, then apply the solution.
Posted: Sun Nov 18, 2007 11:08 pm
by Phibs
zaxrex wrote:Your solenoid is controlled by something. It is just an on/off valve that helps regulate the wastegate cycle.
The factory ECU can control the solenoid, so can a replacement EBC.
If you are having trouble holding boost pressure, it could be the controller, solenoid, wastegate, or pressure relief valve (BOV).
Replace the solenoid and adjust your tune. If that makes the difference, then you are done. The next least expensive thing would be to swap BOVs with someone. If that helps, then you may need to crush the diaphram a bit on yours, or replace it.
Find the problem, then apply the solution.
I don't have any trouble holding boost, but I would like to be able to control it better in all situations, not just for the gear it was tuned in.
Posted: Sun Nov 18, 2007 11:53 pm
by zaxrex
Phibs wrote:I don't have any trouble holding boost, but I would like to be able to control it better in all situations, not just for the gear it was tuned in.
Ok, so you have eliminated two of those four, and have a replacement for the third. See if you can make the stock controller do what you want. If not, then ask yourself how much money do you have, what do you want it to do, and would that money be better used on you or on your car.
Posted: Mon Nov 19, 2007 10:36 am
by Phibs
zaxrex wrote:Phibs wrote:I don't have any trouble holding boost, but I would like to be able to control it better in all situations, not just for the gear it was tuned in.
Ok, so you have eliminated two of those four, and have a replacement for the third. See if you can make the stock controller do what you want. If not, then ask yourself how much money do you have, what do you want it to do, and would that money be better used on you or on your car.
Hehe what do I want it to do? Hit max boost as fast as possible in gear 3+ ?

Re: Cel codes after some gasket replacement and bolt tighten
Posted: Mon Nov 19, 2007 11:02 am
by Sabre
Phibs wrote:
After first Cel (P0244) I turned down the manual boost controller and reset ECU, same problem. Turned down again, same problem.
The error code was something about wastegate A, high input... any ideas?
Happens @ high RPMS and >= 22 PSI of boost.
Note1: Car actually felt like it had a bigger turbo in it, but something is up obviously.
Looks like you're over boosting... and even worse, you are running extremely lean while doing it. The reason it feels faster is because you are so lean. You probably are making more power, but at the expense of your engine. It's good that your car was throwing a CEL. It was letting you know that something is/was wrong.
Here's your three logs sorted by AFR's:
Code: Select all
AFR RPM Boost Speed
11.76 5270 -11.46 45
11.76 5774 -10.30 45
11.76 5514 -9.87 60
11.76 4926 -8.27 50
11.76 2372 -6.53 24
11.76 3492 -2.90 63
11.76 2500 -1.02 35
11.76 2574 -0.29 49
11.76 3125 -0.15 22
11.76 3301 0.44 22
11.76 2498 0.58 24
11.76 2508 0.58 35
11.76 2622 0.87 50
11.76 2666 1.16 25
11.76 3450 1.16 23
11.76 2566 1.31 35
11.76 2636 1.60 50
11.76 2740 1.89 25
11.76 3645 2.03 23
11.76 2644 2.18 50
11.76 2626 2.18 35
11.76 2891 2.90 25
11.76 3810 3.05 25
11.76 5053 3.05 50
11.76 5464 3.19 71
11.76 2665 3.19 50
11.76 2704 3.19 35
11.76 3034 3.92 25
11.76 2792 4.06 35
11.76 2705 4.21 51
11.76 4025 4.21 25
11.76 2856 4.93 35
11.76 3169 5.08 27
11.76 2753 5.08 51
11.91 2784 5.80 52
12.05 4317 5.95 28
12.20 2944 6.09 37
12.35 3333 6.53 27
12.35 2812 6.53 52
12.50 3040 7.11 37
12.50 2880 7.11 53
12.50 6162 7.40 40
12.64 2880 7.69 53
12.64 3448 7.84 63
12.79 4570 8.13 28
12.79 3138 8.27 38
12.79 3528 8.42 30
12.94 2916 8.56 53
12.94 5252 8.85 52
12.94 2983 9.29 53
13.08 6526 9.43 65
13.08 3234 9.58 38
13.08 3043 10.01 53
13.08 3733 10.59 30
13.08 3075 10.59 55
13.23 3370 11.03 41
13.23 3131 11.32 55
13.23 3178 12.04 57
13.38 3476 12.77 41
13.38 3216 12.91 57
13.38 3445 13.20 61
13.38 4919 13.35 30
13.38 3982 13.64 33
13.38 3295 13.64 59
13.38 3428 14.07 61
13.52 5821 14.22 60
13.52 3354 14.36 59
13.52 3598 14.80 43
13.52 6609 16.25 62
13.52 5258 16.40 67
13.52 5402 16.40 52
13.67 6572 16.40 40
13.67 3745 16.83 43
13.67 4211 17.12 37
13.82 3891 18.86 47
13.82 5273 18.86 30
13.97 4501 20.46 37
13.97 6148 20.46 56
13.97 4043 20.60 47
13.97 6344 20.75 35
13.97 6061 21.33 56
14.11 5660 21.33 53
14.11 5676 21.33 30
14.11 6034 21.33 35
14.11 5821 21.47 53
14.26 5976 21.76 51
14.26 6395 21.76 57
14.26 4174 21.76 50
14.26 5790 21.76 67
14.26 6783 21.76 62
14.41 5780 21.91 51
14.41 6213 21.91 57
14.41 5494 22.05 45
14.41 5405 22.05 63
14.41 5210 22.20 63
14.41 4758 22.35 40
14.55 5051 22.35 40
14.70 5308 22.35 45
14.85 4336 22.35 50
14.85 4486 22.35 54
15.73 4656 22.35 54
17.20 4803 22.35 58
20.29 4978 22.35 58
20.29 5136 22.35 63
Notice the last half where you are running 20+lbs of boost and 14:1 AFR's? That is extremely dangerous. Did you hear a sound that sounded like BB's being dropped in a can or anything else unusual?
I gotta tell you man; you built the car up, had it tuned and should have left it, as when I drove it, it was feeling great. Now that things have changed on it, you are running around with what looks like an unsafe tune and running a huge risk of blowing your engine.
If things are sorted out according to you (the smell of gas etc. is gone), then I would get it retuned and be happy with it. I smell all kinds of things every day from my car, it's the price of running a built engine and large turbo.
Posted: Mon Nov 19, 2007 11:05 am
by spazegun2213
jeff has given numerous amazing tunes...
$5 says he knows a LOT more than you about tuning these cars, and i agree with julian, 12:1+ is NOT safe. But jeffs tune back on, quityerbitchen and enjoy the turbo for at least a month before you decide something is wrong.... because you just changed your entire car with that big turbo.. you need time to adjust.
Re: Cel codes after some gasket replacement and bolt tighten
Posted: Mon Nov 19, 2007 11:38 am
by Phibs
Sabre wrote:Phibs wrote:
After first Cel (P0244) I turned down the manual boost controller and reset ECU, same problem. Turned down again, same problem.
The error code was something about wastegate A, high input... any ideas?
Happens @ high RPMS and >= 22 PSI of boost.
Note1: Car actually felt like it had a bigger turbo in it, but something is up obviously.
Looks like you're over boosting... and even worse, you are running extremely lean while doing it. The reason it feels faster is because you are so lean. You probably are making more power, but at the expense of your engine. It's good that your car was throwing a CEL. It was letting you know that something is/was wrong.
Here's your three logs sorted by AFR's:
Code: Select all
AFR RPM Boost Speed
11.76 5270 -11.46 45
11.76 5774 -10.30 45
11.76 5514 -9.87 60
11.76 4926 -8.27 50
11.76 2372 -6.53 24
11.76 3492 -2.90 63
11.76 2500 -1.02 35
11.76 2574 -0.29 49
11.76 3125 -0.15 22
11.76 3301 0.44 22
11.76 2498 0.58 24
11.76 2508 0.58 35
11.76 2622 0.87 50
11.76 2666 1.16 25
11.76 3450 1.16 23
11.76 2566 1.31 35
11.76 2636 1.60 50
11.76 2740 1.89 25
11.76 3645 2.03 23
11.76 2644 2.18 50
11.76 2626 2.18 35
11.76 2891 2.90 25
11.76 3810 3.05 25
11.76 5053 3.05 50
11.76 5464 3.19 71
11.76 2665 3.19 50
11.76 2704 3.19 35
11.76 3034 3.92 25
11.76 2792 4.06 35
11.76 2705 4.21 51
11.76 4025 4.21 25
11.76 2856 4.93 35
11.76 3169 5.08 27
11.76 2753 5.08 51
11.91 2784 5.80 52
12.05 4317 5.95 28
12.20 2944 6.09 37
12.35 3333 6.53 27
12.35 2812 6.53 52
12.50 3040 7.11 37
12.50 2880 7.11 53
12.50 6162 7.40 40
12.64 2880 7.69 53
12.64 3448 7.84 63
12.79 4570 8.13 28
12.79 3138 8.27 38
12.79 3528 8.42 30
12.94 2916 8.56 53
12.94 5252 8.85 52
12.94 2983 9.29 53
13.08 6526 9.43 65
13.08 3234 9.58 38
13.08 3043 10.01 53
13.08 3733 10.59 30
13.08 3075 10.59 55
13.23 3370 11.03 41
13.23 3131 11.32 55
13.23 3178 12.04 57
13.38 3476 12.77 41
13.38 3216 12.91 57
13.38 3445 13.20 61
13.38 4919 13.35 30
13.38 3982 13.64 33
13.38 3295 13.64 59
13.38 3428 14.07 61
13.52 5821 14.22 60
13.52 3354 14.36 59
13.52 3598 14.80 43
13.52 6609 16.25 62
13.52 5258 16.40 67
13.52 5402 16.40 52
13.67 6572 16.40 40
13.67 3745 16.83 43
13.67 4211 17.12 37
13.82 3891 18.86 47
13.82 5273 18.86 30
13.97 4501 20.46 37
13.97 6148 20.46 56
13.97 4043 20.60 47
13.97 6344 20.75 35
13.97 6061 21.33 56
14.11 5660 21.33 53
14.11 5676 21.33 30
14.11 6034 21.33 35
14.11 5821 21.47 53
14.26 5976 21.76 51
14.26 6395 21.76 57
14.26 4174 21.76 50
14.26 5790 21.76 67
14.26 6783 21.76 62
14.41 5780 21.91 51
14.41 6213 21.91 57
14.41 5494 22.05 45
14.41 5405 22.05 63
14.41 5210 22.20 63
14.41 4758 22.35 40
14.55 5051 22.35 40
14.70 5308 22.35 45
14.85 4336 22.35 50
14.85 4486 22.35 54
15.73 4656 22.35 54
17.20 4803 22.35 58
20.29 4978 22.35 58
20.29 5136 22.35 63
Notice the last half where you are running 20+lbs of boost and 14:1 AFR's? That is extremely dangerous. Did you hear a sound that sounded like BB's being dropped in a can or anything else unusual?
I gotta tell you man; you built the car up, had it tuned and should have left it, as when I drove it, it was feeling great. Now that things have changed on it, you are running around with what looks like an unsafe tune and running a huge risk of blowing your engine.
If things are sorted out according to you (the smell of gas etc. is gone), then I would get it retuned and be happy with it. I smell all kinds of things every day from my car, it's the price of running a built engine and large turbo.
I will log some more with my current settings, I did some last night and processed the log files and am not seeing the lean @ high boost conditions right now and I am hitting up to 22 PSI.
Posted: Mon Nov 19, 2007 12:06 pm
by BryanH
IB OMFG this POS just BLEW THE HELL UP!!!!
Posted: Mon Nov 19, 2007 12:08 pm
by drwrx
I'm not certain I trust those AFRs. If we are to believe that those AFRs are correct than you are deffinately running way too lean dangerously lean in fact!
I assume you didn't touch the fuel or the tune, correct? And I find it unlikely that Jeff would tune you at those levels so my guess is that those AFRs are not legit.
This log just seems odd all the way around. Your RPMs and speed are all over the place. You jump from 3598 to 6609 than drop to 5258 and it just gets weirder from there. Your speeds fluctuate wildly as well from 52 to 28 while you RPMs go from 2784 to 4317 and from 27 to 52 while dropping from 3333 RPMs to 2812. Something is just not right here!
Now, About boost. Earlier in your logs it looked like you were running just over 21 psi and now your running just over 22 psi. And if that is all that changed (in other words all you did was turned the manual boost controller up to 22 psi over 21psi) that would NOT account for what is going on in these logs! It certainly would NOT change your AFRs below 4,000 RPMs.
It's just bizarre, your starting out at 11.76 and just get leaner and leaner until your at 20.29. There is nothing that seems consistant with these logs. I'm stumped.
Posted: Mon Nov 19, 2007 1:16 pm
by Phibs
I did not change ANYTHING but the fuel cut and the MBC a bit.
This is from a 3rd gear pull today:
(1:14pm) [seitz@dali] [~/public_html/enginuity] > ~/table.pl enginuitylog_20071119_120736.csv
AFR RPM Boost Speed
15.435 2909 -0.15 29
14.553 3002 2.03 29
13.965 3130 3.63 30
13.083 3244 5.51 30
12.348 3375 7.55 32
11.76 3526 10.30 32
11.76 3715 13.64 35
11.76 3924 16.83 35
11.76 4154 19.88 38
11.76 4377 21.91 38
11.76 4668 22.20 42
11.76 4922 21.91 42
11.76 5191 21.47 47
11.76 5396 21.18 47
11.76 5627 20.75 47
11.76 5864 20.46 52
11.76 6067 20.60 52
11.76 6237 20.46 57
11.76 6437 20.31 57
11.76 6664 20.17 62
11.76 6716 12.04 62
12.201 6490 -10.16 67
13.377 6018 -11.61 67
16.17 5504 -11.75 70
20.286 5009 -11.61 70
Posted: Mon Nov 19, 2007 1:17 pm
by Phibs
BryanH wrote:IB OMFG this POS just BLEW THE HELL UP!!!!
Thanks for the helpful post

Posted: Mon Nov 19, 2007 1:40 pm
by drwrx
15.435 2909 -0.15 29
14.553 3002 2.03 29
13.965 3130 3.63 30
13.083 3244 5.51 30
12.348 3375 7.55 32
11.76 3526 10.30 32
11.76 3715 13.64 35
11.76 3924 16.83 35
11.76 4154 19.88 38
11.76 4377 21.91 38
11.76 4668 22.20 42
11.76 4922 21.91 42
11.76 5191 21.47 47
11.76 5396 21.18 47
11.76 5627 20.75 47
11.76 5864 20.46 52
11.76 6067 20.60 52
11.76 6237 20.46 57
11.76 6437 20.31 57
11.76 6664 20.17 62
The 11.76 is right back to where you were after Jeff's tune so I suspect it isn't entirely accureate but is likely exactly where you should to be.
None of this looks bad at all. Your AFR transistion from 3,000 RPMs to 3500 RPMs look exactly how I'd like them to. I think your fine. I don't see any issues here.
Your boost hit just over 22 psi at 4660 RPMs and dropped slightly from there to just over 20 psi. which is just fine.
You may want to do some logs of on throttle / off throttle / on throttle and watch your AFR and boost transition in those logs as well.
Posted: Mon Nov 19, 2007 2:33 pm
by Sabre
Finally normal looking numbers! They look just fine now and let's hope they stay that way. Enginuity was apparently having a bad day on the other run
Darrin: The 11.76AFR's are because his narrow band O2 sensor can't go below that.
Phibs: Things are looking good now. DON'T TOUCH ANYTHING

Now concentrate on learning the new power curve and how differently the car acts.
As it gets colder, do periodic (once a month or when the temperature changes drastically) 4th gear runs to check boost pressure and adjust the MBC as needed. As it gets colder, you will need to lower it a little to maintain the 21PSI that you were tuned for. As it gets warmer, the opposite will apply.
And before you ask... MBC's and EBC's all have this issue (ok, Darrin's doesn't as it can compensate... but they don't make it anymore).
Posted: Mon Nov 19, 2007 2:37 pm
by Phibs
So even an expensive EBC would have the same problems? Man anyone wanna hold darrin while I borrow his?

Posted: Mon Nov 19, 2007 2:53 pm
by drwrx
Actually, mine is very problematic and very difficult to tune with.
While it may have interesting features, it has been a huge pain for me to work around.
Posted: Tue Nov 20, 2007 11:48 am
by avriette
Phibs wrote:
(1:14pm) [seitz@dali] [~/public_html/enginuity] > ~/table.pl enginuitylog_20071119_120736.csv
perl is for losers.
Posted: Tue Nov 20, 2007 11:56 am
by Phibs
Posted: Tue Nov 20, 2007 1:30 pm
by Sabre
avriette wrote:Phibs wrote:
(1:14pm) [seitz@dali] [~/public_html/enginuity] > ~/table.pl enginuitylog_20071119_120736.csv
perl is for losers.

There are uses for it... but I could have done it quicker in sed/awk then perl.
