I think my engine is done
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Sabre
DCAWD Founding Member
Joined: Wed Aug 11, 2004 8:00 pm Posts: 15045 Location: Springfield, VA
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 Re: I think my engine is done
goob_os101 wrote: Thank you all for the input and putting this whole project into prospective. I would really like a bit more than stock 2.0 power. It is up in the air...
Option 1:
new 2.5L block or 2.0 $1200 -> $2500 DW750cc injectors $400 ebay TMIC $300 walbro 255 $100 FP 68HTA Turbocharger $1000 new clutch (have not decided which one) $600 -> $800 tune $200-600 ---------------------------------------------- $4100 + install Option 2
JDM 04 STI Version 8 complete swap
$6000 + install Corrections 
_________________
 92.5% Stock 04 STI A pessimist is a man who thinks all women are bad. An optimist is a man who hopes they are. - Chauncey Mitchell Depew
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| Wed Mar 10, 2010 11:57 pm |
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goob_os101
Yugo owner
Joined: Thu Mar 10, 2005 8:00 pm Posts: 295 Location: Arlington, VA
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 Re: I think my engine is done
Mr Kleen wrote: If you run a stock 5 speed stick with the stock clutch. A heavier clutch will only increase the odds of blowing the stock tranny. Think of the clutch as the fuse in a Subaru 5 speed drivetrain. Good point! I really like the idea of the STI swap since I get the extra power yet there is room to grow. I believe the swap is pretty straight forward. I really love mi saabaru
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| Thu Mar 11, 2010 10:10 am |
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complacent
DCAWD Founding Member
Joined: Sun Aug 29, 2004 8:00 pm Posts: 9203 Location: NoVA
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 Re: I think my engine is done
goob_os101 wrote: I believe the swap is pretty straight forward. except for all the wiring (have you decided on a DCCD controller, it's cost, installation yet? how about ABS? You'll probably want that to work too. does this swap include the rear differential? or the brakes? what bolt pattern hubs will you need? will the knuckles match the mounts of your suspension? any compatibility issues with the instrument cluster? Trust me, there are a TON of issues to consider, and an equally substantial set of costs to go with it. If you do this, you will have to expend more effort and time than you can fathom right now. If you're seriously considering swapping, I HIGHLY recommend speaking to someone who has owned a swapped subaru. There are many lessons to be learned. You may also want to do some reading up in the Subaru Conversions section of NASIOC.
_________________ colin
a toaster, a yammie i <3 teh 00ntz
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| Thu Mar 11, 2010 11:34 am |
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Raven
300+ post, w00t!
Joined: Thu Feb 18, 2010 1:46 pm Posts: 352 Location: Trapped in Tysons Corner
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 Re: I think my engine is done
Replacing my 700R4 automatic with a T-5 manual is straightforward. Replacing a 305 with a 350 is straight forward. Fully STI swap...not so much. I watched a group of guys do a full 08 STI swap into a bugeye, and it one point they had the car pretty much completely stripped of everything. Suspension, trans, engine, interior, wiring, EVERYTHING! Personally, if I were doing this I'd look for a reasonably priced stock 2.5 shortblock and bolt my 2.0 heads onto it. Throw a 16G or similarly sized reasonable turbo and tune it to about 300 BHP. Well, actually if I were doing this I'd get a 2.0 shortblock and 2.5 WRX heads to try and make a torquey 2.0 to get fuel economy and power, but I'm a freak. My engine plans are always a bit unconventional. 
_________________ 2001 SAAB 9-5 Aero 1989 Chevrolet Camaro RS
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| Thu Mar 11, 2010 11:53 am |
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goob_os101
Yugo owner
Joined: Thu Mar 10, 2005 8:00 pm Posts: 295 Location: Arlington, VA
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 Re: I think my engine is done
I got a quote for $2000 for install of opt 1 and $3200 for opt 2
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| Thu Mar 11, 2010 12:19 pm |
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Sabre
DCAWD Founding Member
Joined: Wed Aug 11, 2004 8:00 pm Posts: 15045 Location: Springfield, VA
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 Re: I think my engine is done
_________________
 92.5% Stock 04 STI A pessimist is a man who thinks all women are bad. An optimist is a man who hopes they are. - Chauncey Mitchell Depew
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| Thu Mar 11, 2010 12:56 pm |
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goob_os101
Yugo owner
Joined: Thu Mar 10, 2005 8:00 pm Posts: 295 Location: Arlington, VA
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 Re: I think my engine is done
I was more like  then  followed by 
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| Thu Mar 11, 2010 1:21 pm |
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Sabre
DCAWD Founding Member
Joined: Wed Aug 11, 2004 8:00 pm Posts: 15045 Location: Springfield, VA
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 Re: I think my engine is done
Who gave that quote to ya?
_________________
 92.5% Stock 04 STI A pessimist is a man who thinks all women are bad. An optimist is a man who hopes they are. - Chauncey Mitchell Depew
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| Thu Mar 11, 2010 1:47 pm |
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goob_os101
Yugo owner
Joined: Thu Mar 10, 2005 8:00 pm Posts: 295 Location: Arlington, VA
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 Re: I think my engine is done
AndrewTech Opt 1 was with installation of block, new turbo, injectors, TMIC. Couldn't a bunch of get it done in a weekend? 
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| Thu Mar 11, 2010 3:06 pm |
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complacent
DCAWD Founding Member
Joined: Sun Aug 29, 2004 8:00 pm Posts: 9203 Location: NoVA
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 Re: I think my engine is done
goob_os101 wrote: Couldn't a bunch of get it done in a weekend?  Um......no.
_________________ colin
a toaster, a yammie i <3 teh 00ntz
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| Thu Mar 11, 2010 5:15 pm |
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Mr Kleen
DCAWD Founding Member
Joined: Mon Apr 18, 2005 6:46 pm Posts: 11512 Location: stage 3
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 Re: I think my engine is done
goob_os101 wrote: Couldn't a bunch of highly trained, well paid mechanics get it done in a weekend?  fixed (no pun intended)
_________________ I have come to believe that the whole world is an enigma, a harmless enigma that is made terrible by our own mad attempt to interpret it as though it had an underlying truth. - Umberto Eco
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| Thu Mar 11, 2010 6:28 pm |
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drwrx
DCAWD Founding Member
Joined: Mon Sep 20, 2004 8:00 pm Posts: 2616
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 Re: I think my engine is done
I have to voice my concerns about where you are headed. If you really want a 2.5, a hybrid build is what you will need to do. There is so much involved with a true STi swap (engine, ECU, wiring, drivetrain, tuning) that thousands of message boards can't hold it all. It's not easy and it's NOT cheap. If it was, there would be tons of them rolling around, and there just aren't. And many of the ones that are, are just projects and money pits.
Even the 255 or 257 hybrid is not just a swap and go. The heads and block need to have special spacers so that the compression isn't too high, or the heads have to have some work done to avoid using spacers. There are a couple of threads on NAS*** on this very subject. It also requires some specific tuning to make the hybrid run properly. This has been done quite a bit and there is a lot of info available.
The trany issue is a completely different story. You would be a fool to start looking into a new clutch/trany package while the original is still in good working order. It's easy to see it as a "do it all in one shot" exercise, but that's just another $6,000 that your throwing at a problem that doesn't exist. Unless you are planning to do a great deal of track time it just isn't worth the price. And many will argue that even if the trany does fail a built gear box is the way to go.
My ej205 with a TD05-18G 8cm is running about 320whp / 295lb/ft. There is not a stock turbo STi that I can't match. I take it easy on launches, watch my shifts and keep the maintenance up and I have had zero issues with it.
Put some serious SERIOUS thought into this before you start down a path that may cost you significant time, money and pain.
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| Thu Mar 11, 2010 10:28 pm |
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Raven
300+ post, w00t!
Joined: Thu Feb 18, 2010 1:46 pm Posts: 352 Location: Trapped in Tysons Corner
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 Re: I think my engine is done
Would a rebuild of the current short block even be an option?
_________________ 2001 SAAB 9-5 Aero 1989 Chevrolet Camaro RS
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| Fri Mar 12, 2010 9:15 am |
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goob_os101
Yugo owner
Joined: Thu Mar 10, 2005 8:00 pm Posts: 295 Location: Arlington, VA
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 Re: I think my engine is done
trans only has 82k on it, so I will just leave it be. As far as performance...if I am going to have to spend a chunk of change I might as well get my money's worth.  I think a 68HTA of 18G on a hybrid would be a beast, but a 16g on a a 2.0 with new block will be be just as nice.
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| Fri Mar 12, 2010 10:40 am |
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zaxrex
DCAWD Founding Member
Joined: Mon Sep 06, 2004 8:00 pm Posts: 4200 Location: VA near MD
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 Re: I think my engine is done
If you have the luxury of having alternate transportation, then there is nothing wrong with re-building the stock one. But with a separate shortblock, you will have found any gothcas or other problems that may be hiding in the stock one.
_________________ "Canada: barely better than America at a sport they invented"
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| Fri Mar 12, 2010 10:45 am |
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Sabre
DCAWD Founding Member
Joined: Wed Aug 11, 2004 8:00 pm Posts: 15045 Location: Springfield, VA
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 Re: I think my engine is done
Raven wrote: Would a rebuild of the current short block even be an option? Sure! It just take the shop a little longer and they need more in house capabilities.
_________________
 92.5% Stock 04 STI A pessimist is a man who thinks all women are bad. An optimist is a man who hopes they are. - Chauncey Mitchell Depew
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| Fri Mar 12, 2010 12:15 pm |
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goob_os101
Yugo owner
Joined: Thu Mar 10, 2005 8:00 pm Posts: 295 Location: Arlington, VA
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 Re: I think my engine is done
any suggestions a shop that could?
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| Fri Mar 12, 2010 4:41 pm |
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Sabre
DCAWD Founding Member
Joined: Wed Aug 11, 2004 8:00 pm Posts: 15045 Location: Springfield, VA
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 Re: I think my engine is done
Andrews and Ar Fabrication 
_________________
 92.5% Stock 04 STI A pessimist is a man who thinks all women are bad. An optimist is a man who hopes they are. - Chauncey Mitchell Depew
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| Fri Mar 12, 2010 4:54 pm |
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zaxrex
DCAWD Founding Member
Joined: Mon Sep 06, 2004 8:00 pm Posts: 4200 Location: VA near MD
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 Re: I think my engine is done
Andrewtech used to outsource their block work. They may have it in-house now.
_________________ "Canada: barely better than America at a sport they invented"
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| Fri Mar 12, 2010 7:38 pm |
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goob_os101
Yugo owner
Joined: Thu Mar 10, 2005 8:00 pm Posts: 295 Location: Arlington, VA
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 Re: I think my engine is done
they send it to IAG
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| Fri Mar 12, 2010 9:43 pm |
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Sabre
DCAWD Founding Member
Joined: Wed Aug 11, 2004 8:00 pm Posts: 15045 Location: Springfield, VA
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 Re: I think my engine is done
Wow, very interesting, I had no idea! I know Howard at Ar Fab has all his own machines.
_________________
 92.5% Stock 04 STI A pessimist is a man who thinks all women are bad. An optimist is a man who hopes they are. - Chauncey Mitchell Depew
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| Fri Mar 12, 2010 10:53 pm |
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goob_os101
Yugo owner
Joined: Thu Mar 10, 2005 8:00 pm Posts: 295 Location: Arlington, VA
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 Re: I think my engine is done
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| Tue Mar 16, 2010 9:20 am |
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zaxrex
DCAWD Founding Member
Joined: Mon Sep 06, 2004 8:00 pm Posts: 4200 Location: VA near MD
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 Re: I think my engine is done
goob_os101 wrote: Let's build this Saabaru Show me the money
_________________ "Canada: barely better than America at a sport they invented"
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| Tue Mar 16, 2010 11:29 pm |
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goob_os101
Yugo owner
Joined: Thu Mar 10, 2005 8:00 pm Posts: 295 Location: Arlington, VA
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 Re: I think my engine is done
I have been talking with Rick at IAG about the hybrid build. I should have a quote soon for the following:
EJ57 shortblock (stock) Larger injectors(650cc) EVO III turbo STI TMIC(may be pushing its limits) New Clutch(stage 1 recommend) Tune
*timing belt, oil pump, 06+ oil pan, Walboro 255, and some more stuffies.
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| Wed Mar 24, 2010 2:54 pm |
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Sabre
DCAWD Founding Member
Joined: Wed Aug 11, 2004 8:00 pm Posts: 15045 Location: Springfield, VA
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 Re: I think my engine is done
goob_os101 wrote: I have been talking with Rick at IAG about the hybrid build. I should have a quote soon for the following:
EJ57 shortblock (stock) Larger injectors(650cc) EVO III turbo STI TMIC(may be pushing its limits) New Clutch(stage 1 recommend) Tune
*timing belt, oil pump, 06+ oil pan, Walboro 255, and some more stuffies. Switch to something like this and you'll be fine 
_________________
 92.5% Stock 04 STI A pessimist is a man who thinks all women are bad. An optimist is a man who hopes they are. - Chauncey Mitchell Depew
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| Wed Mar 24, 2010 3:16 pm |
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